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Industrial Case study

Regulatory-grade temperature proof for large-scale composting

To compost food waste and animal by-products at scale, an operator must prove, to AHVLA veterinarians, that each batch hit the required kill-phase temperature. Eltek built a rugged telemetry system that produces exactly that audit trail.

A large-scale in-vessel composting facility with steaming feedstock and Eltek wireless transmitters mounted on the bay walls, plus a live monitoring dashboard

±0.1 °C

Lance-probe accuracy

245,000

Readings stored

60 °C / 48 h

Kill-phase proven

Compliance built into the process

The system monitors batch tunnel-in-vessel composting (vessels typically 3 m × 3 m × 10 m, holding 100–200 tonnes) and is approved for PAS100 and non-PAS100 facilities. It proves the two-stage pasteurisation required under DEFRA ABPR, at least 60 °C for 48 hours, or 70 °C for one hour under the European standard.

Rugged by necessity

Heavy-duty stainless-steel lance probes (±0.1 °C, with detachable tips for easy on-site renewal) are inserted at predetermined depths and cabled to a weatherproof TR38 transmitter outside the vessel. Eight probes give a reliable mean batch temperature, with six accepted by the vets for redundancy. The RX250SH logger stores 245,000 readings with full battery backup, and Darca Compost software tracks each batch and auto-calculates pass or fail.